Woodward 8237-2597 Control Module
- Product Code: 8237-2597
- Availability: In Stock
Woodward 8237-2597 Control Module
ProTech-SX Series Industrial Control System
Overview
The Woodward 8237-2597 is a high-performance industrial control module designed for critical applications in power generation, marine, and industrial turbine control systems. As part of Woodward's renowned ProTech-SX series, this module provides reliable protection and control functions for gas turbines, steam turbines, and other rotating equipment.
Engineered to meet the rigorous demands of industrial environments, the 8237-2597 offers advanced monitoring capabilities, precise control functions, and robust communication interfaces. Its modular design allows for flexible configuration to meet specific application requirements while maintaining high reliability and safety standards.
Specifications
Electrical Specifications
- Power Supply: 24 VDC ±20%
- Power Consumption: 15W maximum
- Input Voltage Range: 18-32 VDC
- Isolation: Galvanic isolation between channels
- Fuse Rating: 2A slow blow per power input
Input/Output Specifications
- Analog Inputs: 8 channels, 4-20 mA, 0-10 VDC
- Discrete Inputs: 16 channels, 24 VDC
- Relay Outputs: 8 channels, Form C, 5A @ 250 VAC
- Digital Outputs: 8 channels, open collector
- Speed Inputs: 2 channels, magnetic pickup or proximity probe
Environmental Specifications
- Operating Temperature: -40°C to +70°C
- Storage Temperature: -55°C to +85°C
- Humidity: 5% to 95% non-condensing
- Vibration: 10-2000 Hz, 15 g peak
- Shock: 50 g, 11 ms duration
Physical Specifications
- Dimensions: 160 x 100 x 220 mm
- Weight: 1.5 kg (approx.)
- Mounting: DIN rail or panel mount
- Enclosure: Powder-coated aluminum
- Ingress Protection: IP65 front panel
Features
Advanced Protection Functions
Provides comprehensive protection functions including overspeed, over-temperature, vibration monitoring, and process parameter monitoring. Configurable trip setpoints and time delays ensure precise protection tailored to specific equipment requirements.
High-Speed Processing
Equipped with a powerful microprocessor for fast response times and high-speed signal processing. Critical protection functions operate with minimal latency to ensure rapid response to fault conditions, enhancing equipment safety.
Flexible I/O Configuration
Configurable input/output channels allow adaptation to various application requirements. Supports multiple sensor types including RTDs, thermocouples, pressure transducers, and proximity probes for comprehensive monitoring.
Robust Communication
Multiple communication interfaces including Ethernet, RS-485, and RS-232 for seamless integration with plant control systems. Supports industry-standard protocols such as Modbus, Ethernet/IP, and Profibus for easy system integration.
Redundant Configuration
Optional redundant configuration capabilities for critical applications requiring highest reliability. Hot-swappable modules minimize downtime during maintenance and ensure continuous operation of protected equipment.
Comprehensive Diagnostics
Advanced self-diagnostic capabilities monitor module health and detect internal faults. Extensive event logging and trend analysis support predictive maintenance and troubleshooting, reducing downtime and maintenance costs.
Applications
Gas Turbine Control
Ideal for controlling and protecting industrial gas turbines in power generation, mechanical drive, and marine applications. Provides overspeed protection, temperature monitoring, and sequence control functions.
Steam Turbine Protection
Suitable for steam turbine protection applications including overspeed detection, vibration monitoring, and process parameter surveillance. Ensures safe operation of critical power generation equipment.
Compressor Control Systems
Used in centrifugal and reciprocating compressor applications for anti-surge control, capacity control, and equipment protection. Monitors key parameters and implements protective actions when necessary.
Marine Propulsion Systems
Designed to meet the rigorous demands of marine environments for propulsion control and safety systems. Provides reliable protection for shipboard turbine and engine installations.
Generator Protection
Used in generator set applications to provide comprehensive protection functions including over/under voltage, over/under frequency, and reverse power detection.
Industrial Process Control
Applicable to various industrial process control systems requiring precise monitoring and protection. Used in chemical, petrochemical, and manufacturing processes to ensure safe and efficient operation.
Technical Details
Communication Protocols
- Ethernet: Modbus TCP/IP, Ethernet/IP
- Serial: Modbus RTU, ASCII
- Fieldbus: Profibus DP, DeviceNet
- Protocol Converter: Built-in protocol conversion capabilities
Programming & Configuration
- Software: Woodward ToolKit
- Programming Language: Function Block Diagram (FBD)
- Configuration Storage: Non-volatile memory
- Security: Password protection, access levels
Monitoring & Logging
- Data Logging: 10,000 event log entries
- Trend Recording: 100 channels, configurable sample rates
- Alarm History: Timestamped alarm records
- Diagnostics: Self-diagnostic and system monitoring
Safety & Certification
- Safety Certification: IEC 61508 SIL 3
- EMC Compliance: IEC 61000-6-2, IEC 61000-6-4
- Hazardous Area: ATEX, IECEx (optional)
- Marine Certification: ABS, DNV GL, BV (optional)
Expansion Options
- I/O Expansion: Up to 4 expansion modules
- Communication Cards: Optional fieldbus interface cards
- Redundancy Modules: Hot standby configuration support
- HMI Interface: Optional local operator interface
Response Time
- Analog Input: 10 ms typical
- Discrete Input: 5 ms typical
- Relay Output: 15 ms typical
- Control Loop Update: 50 ms minimum
Additional Information
Maintenance & Support
The Woodward 8237-2597 module is designed for minimal maintenance requirements. Regular maintenance includes periodic inspection of connections, cleaning of ventilation openings, and verification of calibration. The module comes with a 2-year manufacturer's warranty, and extended warranty options are available.
Woodward provides comprehensive technical support through a global network of service centers and authorized distributors. Factory training programs are available for maintenance personnel, and 24/7 technical support is offered for critical applications. Software updates and firmware upgrades are available to enhance functionality and maintain compatibility with evolving industry standards.
Woodward, Inc.
Industrial Control Solutions
Document Number: 8237-2597-DOC
Last Updated: 2025